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Solid waste recycling plant

Solid waste recycling plant

Production Capacity:
30t/h-120t/h
Applicable Industries:
Garbage sorting、Commercial recycling
Power:
Core Components:
bag opener、trommel screens、air separator
Place of Origin:
Henan, China
Efficient and convenient recovery of valuable materials from garbage is our goal in mixed solid waste treatment solutions.
Product Details
Characteristics
Working Principle and Application
Parameters
Product Details


solid WASTE RECYCLING plant  ---------  Waste sorting: solutions for diverse requirements

The main common disposal methods for municipal waste are landfill, composting and incineration, but all must be shredded and refined before disposal. Zch  offers a full range of MSW disposal systems to help improve treatment efficiency and recycling rates through pre-shredding, magnetic separation, screening and fine shredding processes to reduce the volume of MSW and sort them.

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As a company focused on waste management and recycling, Zch has a wide range of businesses aimed at promoting sustainable development and environmental protection. The following are the areas of mixed waste sorting equipment business covered by Zch。

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Example process description for an automated sorting plant for municipal solid waste with manual re-sorting:

After infeed dosing, the material is separated into different grain sizes according to shape (flat [2D], rolling [3D], screening) by various screening processes via our trommel screen and ballistic separator machinery. In order to achieve the maximum possible sorting purity, large-area films are separated from the material flows with the aid of windshifters. This significantly improves subsequent sorting using near infrared technology (NIR). In combination with the subsequent magnetic and eddy current process, the desired high output qualities are achieved. Following manual quality controlling, the material is finally separated into fractions, collected in hopper belts and pressed to reduce volume for storage and transport.

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At Zch we believe that every piece of waste is an opportunity waiting to be unlocked. Our mission is simple yet profound: to harness the power of technology to sort, recycle, and repurpose waste materials efficiently and sustainably. At the forefront of our operations stands the marvel of modern engineering – Solid Waste Sorting Plant, a sophisticated system designed to streamline the sorting process, making it faster, more accurate, and environmentally friendly.


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Delivering the high throughput and recovery rates demanded by today’s waste industry requires innovation, experience, and engineering excellence.  Our patented MSW sorting process separates us from the competition as clearly as it separates commodities from the waste stream.  This innovation will take your business to a whole new level of profitability

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Our machines are especially designed for the needs of paper mills, corrugated cardboard factories, paper converting factories, hypermarkets, large and small recovery, landfills, reference stations, manufacturing plants, RDF systems, biostabilisation etc.1 (71).jpg

Solid waste recycling plant
Solid waste recycling plant
Solid waste recycling plant
Characteristics
01
The entire system is intelligently controlled, easy to operate, high in processing efficiency, low in energy consumption, and saves manpower and operating costs.
02
The system is closed and equipped with environmental protection equipment, which meets environmental protection standards and has no secondary pollution.
03
Wide range of waste disposal, good classification effect of different substances.
04
custom design,high diversion rates,option to remove organics,durable and low maintenance
Working Principle and Application

Waste processing machine 

Key equipment in waste sorting lines:

1.Bag Openers

Bag openers are specialized pieces of machinery designed to efficiently open and empty bags containing mixed waste materials. These devices automate the process of opening sealed bags, which is common in municipal solid waste (MSW) and commercial waste streams. Bag openers use sharp blades or teeth to cut open bags, ensuring that the contents are fully exposed for subsequent sorting processes. This step is crucial because it allows optical sorters and other sorting equipment to access and process the contents uniformly, enhancing the overall efficiency of the sorting line.

2. Drum Screens (Roller /trommel Screens)

Drum screens, also known as roller screens, are cylindrical-shaped sieves that play a critical role in the initial stages of waste sorting. They are designed to separate waste into different sizes, typically allowing smaller particles to pass through while retaining larger objects. The rotating action of the drum helps to agitate the waste, improving the separation efficiency.

3. Conveyor Belts

which transports waste from one point to another within the facility. These belts can be equipped with sensors and cameras that help identify different types of waste, ensuring that the material reaches the correct sorting station.

4.Optical Sorters

Optical sorters use high-resolution cameras and sophisticated software to distinguish between various types of waste based on color, shape, size, and even chemical composition. Once identified, the waste is sorted into categories such as plastics, paper, metals, and organic waste.

5. Near-Infrared (NIR) Technology

Near-infrared technology is particularly useful for sorting materials like plastics and paper. NIR scanners emit light that is absorbed differently by various materials. By analyzing the reflected light, the system can accurately determine the type of plastic or paper and direct it to the appropriate bin.

6. Magnetic Separators

Magnetic separators are essential for removing ferrous metals from the waste stream. These devices use powerful magnets to attract and collect metallic items, which are then separated from other materials.

7. Eddy Current Separators

For non-ferrous metals like aluminum and copper, eddy current separators are employed. These machines create a magnetic field that repels non-iron-based metals, effectively separating them from the rest of the waste.

8. Air drum seperator

Air drum seperator use air currents to separate lightweight materials from heavier ones. This method is commonly used to sort paper and plastic films from heavier items like glass bottles and cans.

9. Robotic Sorters

Robotic sorters have been gaining popularity due to their precision and speed. Equipped with artificial intelligence (AI), these robots can learn and adapt to new sorting criteria, making them highly efficient at sorting complex mixtures of waste.

10. Composting Systems

For organic waste, composting systems are utilized to transform biodegradable materials into nutrient-rich compost. These systems can range from simple outdoor piles to more complex aerated static pile systems or in-vessel composting units.

11. Baling Presses

After sorting, baling presses are used to compress recyclable materials into compact bales. This process not only saves space but also makes transportation more economical.

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High quality machines

The benchmark in the field of recycling and disposal of municipal solid waste, our machines are dedicated to :

  • recovery and waste sorting platforms

  • waste treatment plants

  • Waste tire recycling

  • transfer stations

  • landfills

Main componentsOutput fractions
bag opener

Ferrous metal

Heavy-duty infeed hopper

Film

Shredder

Fine grain

Trommel screen

Mixed plastic

Ballistic separator

Non-ferrous metal

Windshifter

Organic

Near infrared technology NIR

Paper/cardboard/paperboard 

Eddy current separator

PET

Second-stage shredder

PE

Sorting cabin

PP

Baler


Conveyor


Electrical engineering


Our company engaged in waste sorting system . We are professional about waste sorting system . We have professional technical team.  Professional technical team can provide customized project design.The professional and well skilled installation team enable the fast and high quality installation accomplished, from equipment install, electrical commissioning, to operator training, etc, to provide client with a one-stop service and support.OEM and ODM orders are acceptable for us. Welcome to contact us and talk your requirements with our Customer Service Center.

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Parameters
ModelLength RangeSegment No.Aperture SizePower
(Kw)
Inclined AngleMax. Material SizeRotating Speedrpm
ZCφ6002-4m1-230mm2.2-30-7°60mm12-18
ZCφ8002-5m1-350mm3-5.50-7°100mm12-18
ZCφ10002-6m1-4100mm4-110-7°150mm10-18
ZCφ12003-8m1-4150mm5.5-18.50-7°200mm9-15
ZCφ15003-10m1-5200mm7.5-220-7°250mm9-15
ZCφ18004-12m1-5220mm7.5-220-7°270mm8-15
ZCφ20005-15m1-5250mm11-300-7°300mm8-12
ZCφ25005-18m1-6300mm11-300-7°350mm8-12

customized according to your requirements


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