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Double-shaft shredder: Opening a new era of high efficiency and environmental protection

Date:2024-12-03
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Double-shaft shredder: Opening a new era of high efficiency and environmental protection

In today's rapidly developing industrial society, the effective treatment of solid waste has become an important issue in the field of environmental protection and resource recycling. As people's understanding of the concept of sustainable development continues to deepen, the demand for equipment that can effectively handle various large materials is also growing. As an innovative solution in this field, the double-shaft shredder is becoming an indispensable key equipment in many industries with its unique working principle and technical advantages.

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I. Excellent working principle

The core of the double-shaft shredder lies in its unique double-shaft design. It tears the material through two relatively rotating shafts with blades. It can not only handle a large amount of material, but also tear the material into smaller pieces, thereby achieving the purpose of volume reduction15. This efficient crushing method not only improves the material processing speed, but also greatly saves storage space and reduces transportation costs. More importantly, the materials after shredding are easier to be classified, recycled and reused, which is of great significance to promoting the development of the circular economy.

 

II. Wide range of application scenarios

The double-shaft shredder is suitable for waste recycling requirements in multiple industries, such as electronic waste, plastics, metals, wood, waste rubber, packaging barrels, pallets, etc.13. Whether it is hard metal or soft plastic film, the double-shaft shredder can easily cope with it, showing strong adaptability and flexibility. It is not limited to the traditional waste treatment industry, but also has wide applications in construction waste, industrial waste, domestic waste, municipal waste, garden waste, medical waste, kitchen waste, biomass crushing and other fields2.

 

III. Advanced technical features

High strength and durability: The moving and fixed knives of the double-shaft shredder are cast with high-quality alloy steel, which is durable and has a long service life1. The iron frame plate is thick and can resist high torque, ensuring the stability and reliability of the machine under long-term operation.

Intelligent control system: Modern double-shaft shredders are equipped with a microcomputer (PC) automatic control system with start, stop, reverse and overload automatic reverse control functions7. This makes operation easier, reduces the possibility of human error, and improves work efficiency.

Low energy consumption and low noise: Thanks to advanced technology and optimized design, the double-shaft shredder can maintain low energy consumption and low noise when processing waste materials, without causing too much negative impact on the environment and human body13. This is especially important for modern enterprises pursuing green production.

Diverse blade selection: Depending on the type of material, blades of different shapes and thicknesses can be selected, such as one-claw, two-claw, four-claw and multi-claw blades, with thickness ranging from 10mm to 80mm13. This flexibility ensures the best crushing effect and also extends the service life of the blade.

4. Economic and environmental benefits

The use of a double-shaft shredder can not only improve production efficiency, but also significantly reduce operating costs. By crushing waste plastics, wood and other materials to reduce their volume, it helps to reduce the volume of waste, thereby reducing the impact on the environment9. In addition, the crushed materials can be more easily sorted, recycled and reused, providing an effective solution for the sustainable use of resources. A waste plastic recycling and processing company is a successful case. By using a double-shaft shredder, they successfully crushed a large amount of waste plastics into small pieces and further processed them into recycled plastic particles, achieving a win-win situation in economic and social benefits9.

 

5. Future prospects

With the continuous improvement of environmental awareness and technological advancement, the application prospects of double-shaft shredders will be broader. In the future, the double-shaft shredder will be further developed and improved in the following aspects:

 

Energy efficiency improvement: By improving the mechanical structure and optimizing the control system, the energy efficiency of the double-shaft shredder can be improved and energy consumption can be reduced.

Intelligence: Introducing technologies such as sensors and intelligent algorithms to realize the self-diagnosis and automatic adjustment of the equipment, and improve the operation stability and production efficiency of the equipment.

Diversified applications: With the continuous emergence of various new plastic materials, the application scope of the double-shaft shredder will be further expanded. For example, it is used in the automotive manufacturing industry to crush automotive plastic parts, and then produce high-quality recycled plastic particles for the manufacture of new automotive parts9.

In short, as an efficient and energy-saving crushing solution, the double-shaft shredder is adding icing on the cake to the environmental protection cause in my country and even the world21. It not only meets the dual requirements of modern industry for efficiency and environmental protection, but also opens up a new path for the sustainable use of resources. If you are looking for a device that can solve the problem of crushing large pieces of material, then the double-shaft shredder is undoubtedly your best choice.

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Model60080010001200140016001800
Motor(kw)11*2
18.5*2 35*245*255*275*2110*2

Reducer

P6-P7P7-P8P8-P10P10-P12P11-P13P12-P16P14-P16
                                  Siemens or other motors, planetary reducers or other reducers can be customized according to customer requirements
Rotation Speed8-20rmp
8-20rmp8-15rmp8-15rmp8-15rmp8-12rmp8-12rmp
Blades Diameter220-320260-320260-400400-500400-500500500
Blades materialThe material of the blades (55sicr, 5crsi, 9crsi, skd11, m6v, h13) can be customizedaccording to the customer's actual usage
Feeding Size1200*900mm1400*1000mm1600*1200mm1800*1300mm2000*1300mm2200*1700mm2400*2000mm
                     The size and appearance of the feeding hopper can be customized according to thecustomer's feeding situation
Weight(kg)1800
2500370055007500950013000



Author:Yu Qanqan

Yu Qanqan is a senior engineer of Zhongcheng Machinery Co., Ltd. She has rich theoretical knowledge and working experience in mechanical manufacturing, and has a deep understanding of the relevant industries of waste screening machinery and crushing machinery. She is willing to share the knowledge of screening machinery and crushing machinery.

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