Horizontal Baling Machine: An Essential Tool for Material Compression and Waste Management

Introduction:

A Horizontal Baling Machine is a type of industrial equipment designed to compress various materials into compact bales for easier handling, storage, and transportation. This machinery is widely used in recycling centers, waste management facilities, and manufacturing plants to process recyclable materials like paper, cardboard, plastics, and textiles, as well as agricultural products.

Working Principle:

The working principle of a horizontal baler revolves around the concept of compression. Materials are fed into the machine's hopper where they are pushed by a hydraulic ram into a chamber. The hydraulic system applies significant pressure to compact the materials into dense bales. Once the desired density is achieved, the bale is tied with wire or straps using an integrated tying mechanism. After securing the bale, it can be ejected from the machine for further processing or shipment.

Structure:

1. Feeding System: Consists of a hopper that receives the material to be baled.
2. Compression Chamber: Where the material is compressed by a hydraulic ram.
3. Hydraulic System: Provides the force necessary for compression.
4. Tying Mechanism: Automatically ties the compressed material with wire or straps.
5. Ejection System: Removes the finished bale from the compression chamber.

6. Control Panel: Allows operators to manage the machine's operation.

Application Industries:

• Recycling Industry: For processing waste paper, cardboard, plastics, and metals.
• Agriculture: To bale hay, straw, and other crop residues.
• Waste Management: For compressing municipal solid waste.
• Manufacturing: To handle production waste like scrap metal, plastic offcuts, and packaging materials.

• Logistics and Warehousing: For optimizing space and reducing shipping costs by compacting goods.

• Pressure:	80 Tons	120 Tons	150 tons	Material
  Size of dropout opening:	1500×1020 mm (L×W)	2100×1020 mm（L×W）	2400×1020 mm（L×W）	Stainless steel and carbon steel
  Packing size:	W1100×H750×L(500~1500)mm	W1100×H1300×L(500~1800)mm	W1100×H1300×L(500~1800)mm	Stainless steel and carbon steel
  Working pressure:	18MPA			Stainless steel and carbon steel
  Main motor power:	37 KW / 50 HP	55 KW / 75 HP	(45 KW / 60 HP)×2	Stainless steel and carbon steel
  Stranding motor power:	1.5KW / 2HP	8.5KW / 11.5HP	1.5KW / 2HP	Stainless steel and carbon steel
  Cooling motor power:	6KW / 8HP	2.2KW/3HP	15KW/3HP	Stainless steel and carbon steel
  Bundling method:	Full-automatic			Stainless steel and carbon steel
  Number of binding lines:	4 lines	5 lines	5 lines	Stainless steel and carbon steel
  Bundling wire specification:	∮ 2.8 mm	∮ 2.8 mm	∮ 3.0 mm	Stainless steel and carbon steel
  Feeding method:	Conveyor			Stainless steel and carbon steel
  Bale discharging method:	Continuous discharging
  Working mode:	Full-automatic
  Power supply:	3P—200V/220V/380V/400V/415V—50/60Hz	3P—380V—50Hz	3P—380V—50Hz
  Control Voltage:	DC24V
  Cooling method:	Industrial chiller LYD120	Industrial chiller LYD150	Industrial chiller LYD300
  Oil tank effective:	1200L	1500 L	1600 L
  Hydraulic oil specification:	L-HM 46
  Occupied volume:	8000mm × 3700mm × 3800mm (L × W × H)	11000mm×3700mm×4900mm（L×W×H）	11600mm×3700mm×5100mm（L×W×H）
  Main machine weight:	12000 kg	4800kg	26000 kg
  Effective width of conveyor:	1500mm	1800mm	1800mm

Horizontal baler features: 

1. Hydraulic system, with overflow and prevent system overload function, stable operation; 

2. Simple installation, installation without foot screws, in the place without power, diesel engine can be used as power; 

3. The spherical structure is used between the push cylinder and the push head, which has good reliability and long service life of the oil seal; 

4. Feed mouth with distributed shear knife, high cutting efficiency; 

5. Low noise hydraulic circuit design, excellent efficiency, low fault; 

6. Horizontal structure, can be equipped with conveyor belt feeding or manual feeding; 

7. Button operation, PLC control, safe and reliable; 

8. Can be customized, compression chamber size and package size can be customized according to customer requirements;