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How is the noise of a double-shaft shredder?

Date:2024-10-25
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A double-shaft shredder, also known as a twin-shaft shredder, typically generates noise during operation due to the mechanical processes involved in shredding materials. The noise levels can vary depending on several factors:

  1. Material Being Shredded: Harder or more resilient materials may produce more noise than softer materials because they require more force to be shredded.

  2. Design and Construction: The design of the shredder, including the enclosure and material used for construction, can affect the amount of noise produced. A well-designed enclosure can help to reduce noise levels.

  3. Shaft and Cutter Configuration: The type of cutters (knives) used and their arrangement on the shafts can influence the noise produced. Sharp and properly aligned cutters may operate more quietly than dull or misaligned ones.

  4. Speed of Operation: Higher operational speeds generally lead to increased noise levels.

  5. Maintenance Status: Machines that are not regularly maintained can become noisier over time due to wear and tear, misalignment, or lack of proper lubrication.


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To mitigate the noise produced by a double-shaft shredder, the following strategies can be employed:

  • Soundproofing: Installing sound barriers around the shredder can help absorb and block noise from spreading to the surrounding environment.
  • Vibration Reduction: Using vibration dampening materials or mounts can reduce the noise generated by vibrations.
  • Regular Maintenance: Keeping the shredder well-maintained with regular checks, part replacements, and lubrication can minimize noise from worn-out parts.
  • Optimized Cutter Design: Selecting the appropriate cutter material and design can reduce the noise associated with the shredding process.
  • Operational Speed Control: Adjusting the operational speed of the shredder to an optimal level can help reduce noise levels.

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It's worth noting that while these measures can help reduce noise, complete elimination of noise is impractical. Therefore, it's advisable for operators to use personal protective equipment (PPE) such as earplugs or earmuffs when working near the shredder. Additionally, when purchasing a shredder, consulting with the supplier about the noise ratings of different models can help in selecting a quieter option.

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Model60080010001200140016001800
Motor(kw)11*2
18.5*2 35*245*255*275*2110*2

Reducer

P6-P7P7-P8P8-P10P10-P12P11-P13P12-P16P14-P16
                                  Siemens or other motors, planetary reducers or other reducers can be customized according to customer requirements
Rotation Speed8-20rmp
8-20rmp8-15rmp8-15rmp8-15rmp8-12rmp8-12rmp
Blades Diameter220-320260-320260-400400-500400-500500500
Blades materialThe material of the blades (55sicr, 5crsi, 9crsi, skd11, m6v, h13) can be customizedaccording to the customer's actual usage
Feeding Size1200*900mm1400*1000mm1600*1200mm1800*1300mm2000*1300mm2200*1700mm2400*2000mm
                     The size and appearance of the feeding hopper can be customized according to thecustomer's feeding situation
Weight(kg)1800
2500370055007500950013000


Author:Yu Qanqan

Yu Qanqan is a senior engineer of Zhongcheng Machinery Co., Ltd. She has rich theoretical knowledge and working experience in mechanical manufacturing, and has a deep understanding of the relevant industries of waste screening machinery and crushing machinery. She is willing to share the knowledge of screening machinery and crushing machinery.

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