Sorting of recoverable residues from household waste
The requirements for waste sorting, particularly of household waste, have grown significantly.
The current discourse is concerned with the protection and conservation of resources with
the recovery of recoverable materials and raw materials from waste. For companies, economic
considerations have become increasingly important, along with maintaining competitiveness.
Accordingly, the trend is continuing towards ever higher material recycling rates, which are
best obtained by automated sorting.
Many companies are faced with the question of whether the requirements of retrieving recoverable
raw materials and for recycling are technically realistic, and economically viable. we can offer
you solutions for these very challenges.
Apart from ferrous and non-ferrous metals, plastics in particular are sorted out from household waste,
so that they can provide higher-quality material to the recycling process and thus complete the cycle.
This primarily affects classic plastics such as PE, PP, PET and PS – dimensionally stable materials
– but can also be valuable in the form of film.
In a modern sorting plant, household waste is first pre-treated (pre-crushing ,bag opening, sieving,
manual sorting, ballistics separation) and then processed using magnet and eddy current separation
for metal recovery, then plastic separation using sensor-based technology from (UniSort PR,
UniSort Black, UniSort Film) where materials are recovered.
We offers you high-performance, application-specific magnet technology, for example in the form
of overhead suspension magnets, drum magnets, or non-ferrous metal separators.
Where our magnet systems end, that is where sensory technology begins.
Our induction sorting systems detect stainless steel and all residual metals
to sort these following the magnetic separation stage. Organic materials such
as wood, paper/cardboard/paperboard and all types of plastics are sorted using
UniSort near-infrared-sorting series systems. In many installations NIR-based
hyperspectral imaging (HSI) technology is replacing labour-intensive manual
picking to sort the items by material type.
Additionally, you can extend our UniSort series functionality with various sensors
of different types, thus making even complex sorting tasks realistic in a single
work step, with colour recognition and metal detection.
In modern systems, one particular challenge is the sorting of flat objects that are
prone to flying, such as film and paper, because they move around on the sorting
belt and so cannot be accurately sorted after detection. We address this challenge
with the STEINERT UniSort Film. Here an airflow is created in the same direction
of movement as the sorting belt (AOC = active object control), to stabilise this flat
material on the accelerator belt and so hold it in place during sorting. At the same
time the UniSort Film unit offers high sorting belt speeds of up to 4.5 m/s and thus
achieves remarkable throughput rates.
Black and dark-coloured objects are normally not detected by conventional NIR systems.
The result is that they pass undetected through the sorting process, are not fed into
the recycling circuit and so do not contribute to achieving the sorting rates. Our UniSort
Black offers a solution here: By sorting black and dark-coloured valuable residues
from the waste material stream, it delivers a significant contribution to resource
conservation and protection while providing the operator with an additional economic benefit.
Your benefits:
All core combinations of magnet and sensor-based sorting systems from a single source
Sorting widths from 0.5 m to 2.8 m available
Fe and non-Fe metals, recovery with magnet and eddy-current technology
UniSort PR technology; sorting of recyclable materials using HSI sensors
UniSort Film technology for sorting lightweight materials and film
Special functions for detecting dark plastics and materials