A trommel screen is a cylindrical, rotating screen commonly used in waste sorting plants to
separate materials based on size. Its primary function is to enhance the efficiency of sorting
and recycling processes by allowing smaller particles to pass through its perforations while
retaining larger items for further sorting.
Key Features of Trommel Screens:
Cylindrical Design: The screen is a large, inclined, rotating drum with perforations. The
inclination and rotation allow materials to move through the drum naturally under gravity.
Perforations: The drum has holes of varying sizes to accommodate different material types
and sorting needs. Smaller materials fall through the holes, while larger ones exit at the
drum's end.
Material Flow: The rotation of the drum, combined with its angled placement, ensures
efficient movement and screening of waste materials.
Working Principle:
Waste is fed into the trommel at one end.
As the drum rotates, smaller particles fall through the perforations.
Larger items continue along the length of the drum and are discharged at the other end for
further sorting or processing.
Applications in Waste Sorting:
Municipal Solid Waste (MSW): Trommel screens separate organic waste, recyclables
(like plastics and metals), and residue.
Construction and Demolition Waste: They help sort fine materials like soil or sand from
larger debris such as bricks and concrete.
Composting: They are used to screen compost to remove non-organic contaminants and
produce uniform compost particles.
Advantages:
High Efficiency: Effectively separates materials by size.
Low Maintenance: Simple mechanical design reduces operational issues.
Customizable: Perforation size and drum length can be tailored to specific sorting needs.
Durable: Built to handle abrasive and heavy materials in tough working conditions.
Limitations:
Limited Precision: Only separates by size, so additional sorting methods are often required.
Potential for Clogging: Moist or sticky materials can clog the perforations.
Energy Use: Rotating the drum requires energy, though modern designs aim to improve
energy efficiency.
In summary, a trommel screen is a vital component in waste sorting plants, significantly contributing
to the separation and processing of materials for recycling and disposal.
a trommel screen can be used in many fields beyond waste sorting, thanks to its versatile design
and effective separation capabilities. Here are some of the common fields where trommel screens
are applied:
1. Waste Management
Municipal Solid Waste (MSW): Separates recyclables, organic waste, and residual waste.
Construction and Demolition Waste: Removes fine materials like soil from rubble, bricks, and
other debris.
Landfill Mining: Screens out usable materials during landfill reclamation.
2. Recycling Industry
Plastic Recycling: Sorts plastics by size and removes contaminants.
Metal Recycling: Separates metals from other waste for easier processing.
Electronic Waste: Used to classify and separate components for recycling.
3. Composting
Screens compost to remove unwanted materials and achieve a uniform particle size for mature compost.
4. Mining and Quarrying
Mineral Processing: Separates ore based on size for further processing or direct use.
Gravel and Sand Processing: Screens materials to obtain desired size fractions.
5. Agriculture
Soil Screening: Removes rocks and debris from soil for farming or landscaping purposes.
Grain Processing: Separates grains from husks or other unwanted materials.
6. Forestry and Biomass
Wood Processing: Screens wood chips and sawdust for use in biomass energy production.
Biomass Fuel: Separates usable biomass materials from non-combustible waste.
7. Industrial Processes
Chemical Production: Screens raw materials or intermediates in chemical manufacturing.
Food Industry: Used to sort and separate items like nuts, seeds, or powders.
8. Environmental Applications
Soil Remediation: Separates contaminated soil particles for treatment or disposal.
Water Treatment: Used in some systems to separate solids from water.
Advantages of Multi-Field Use:
Customizability: Trommel screens can be tailored to specific material sizes and requirements,
making them versatile across industries.
Efficiency: They are highly effective at separating materials quickly and with minimal human
intervention.
Durability: Designed to handle heavy-duty applications in various environments.
The adaptability of trommel screens makes them a valuable tool across many industries,
contributing to resource recovery, recycling, and efficient material processing.
Trommel Screen Parameter Sheet
Model | Length Range | Segment No. | Aperture Size | Power (Kw) | Inclined Angle | Max. Material Size | Rotating Speed(rpm) |
ZCφ600 | 2-4m | 1-2 | ≤30mm | 2.2-3 | 0-7° | 60mm | 12-18 |
ZCφ800 | 2-5m | 1-3 | ≤50mm | 3-5.5 | 0-7° | 100mm | 12-18 |
ZCφ1000 | 2-6m | 1-4 | ≤100mm | 4-11 | 0-7° | 150mm | 10-18 |
ZCφ1200 | 3-8m | 1-4 | ≤150mm | 5.5-18.5 | 0-7° | 200mm | 9-15 |
ZCφ1500 | 3-10m | 1-5 | ≤200mm | 7.5-22 | 0-7° | 250mm | 9-15 |
ZCφ1800 | 4-12m | 1-5 | ≤220mm | 7.5-22 | 0-7° | 270mm | 8-15 |
ZCφ2000 | 5-15m | 1-5 | ≤250mm | 11-30 | 0-7° | 300mm | 8-12 |
ZCφ2500 | 5-18m | 1-6 | ≤300mm | 11-30 | 0-7° | 350mm | 8-12 |