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Bounce Screens: Enhancing Material Processing Efficiency Across Industries

Date:2024-12-02
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Working principle

The rotating screen plate of the bouncing sorter will sort the garbage on or off the screen according to the different appearance 

shapes and characteristics of the garbage.

According to the different characteristics of the material, the waste is classified, and the plastic waste can be separated from the 

cardboard, waste paper and film.

It is also suitable for separating light substances, such as films, from cylindrical waste bottles and cans.

According to the different speed of movement, the 3D shaped garbage will be bounced under the screen, 

while the 2D shaped garbage such as film and paper will be bounced onto the screen, so as to achieve the purpose of 

garbage classification.The sorting accuracy can be adjusted by adjusting the Angle of the screen pan.

The bounce sorter is usually installed at the start of the automatic sorting line of the garbage collection system to improve 

the separation efficiency of the back-end separator.

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Advantages

  1. High Efficiency: Bounce screens can process materials at a high rate, making them very efficient for large-scale operations.
  2. Versatility: They are suitable for a wide range of materials, including those that are difficult to screen due to their sticky, moist, or fibrous nature.
  3. Reduced Blockage and Clogging: The bouncing action helps to reduce the chances of particles getting stuck in the screen, thus minimizing blockages and clogging.
  4. Energy Efficient: Compared to some other screening methods, bounce screens can be more energy-efficient because they use the natural movement of the material to assist in the screening process.
  5. Low Maintenance: Due to their simple design, these screens often require less maintenance than other types of screens.
  6. Adjustable Screening: Some designs allow for the adjustment of the angle and amplitude of vibration, which can be optimized for different materials and particle sizes.

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Application Industries

  • Mining and Quarrying: For the separation of minerals, coal, and other mined materials.
  • Construction and Demolition Waste Recycling: To sort and separate construction waste, such as concrete, bricks, and asphalt.
  • Agriculture: For cleaning and grading seeds, grains, and other agricultural products.
  • Waste Management: In recycling facilities, to separate recyclables from non-recyclable waste.
  • Food Processing: For the sorting and grading of food items, like nuts, fruits, and vegetables.
  • Chemical Industry: For the classification of chemicals and pharmaceuticals based on size and other physical properties.

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Primary Functions

  • Classification: Separating materials into different grades according to their size.
  • Dewatering: Removing water from wet materials, which is particularly useful in the processing of mineral ores.
  • Scalping: Removing oversized materials before further processing steps.
  • De-dusting: Removing fine dust particles from the product stream.
  • Sorting and Grading: Organizing materials by size, shape, or specific gravity for quality control and further processing.

Model
TS-21
TS-25
TS-27
Remarks
Screen width(mm)
2100
2500
2700




Can be customized
Screen length(mm)
5000
5000
5000
Motor power(kw)
7.5
7.5
11
Screen plate qty(pcs)
6
6
8
Screen hole size(mm)
20-100
Capacity(m³/h)
10-30
20-40
30-50
EXW(USD)
43,500
58,000
72,500


Author:Yu Qanqan

Yu Qanqan is a senior engineer of Zhongcheng Machinery Co., Ltd. She has rich theoretical knowledge and working experience in mechanical manufacturing, and has a deep understanding of the relevant industries of waste screening machinery and crushing machinery. She is willing to share the knowledge of screening machinery and crushing machinery.

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