How a dual-shaft shredder improves material handling efficiency ?
The dual-shaft shredder can significantly improve material handling efficiency through its unique design and working principle. Here are some of the main ways:
Dual axes work together:
The dual-shaft shredder has two relatively rotating cutter shafts, each of which is equipped with multiple blades. When the material enters the shredding chamber, the blades on the two cutter shafts move staggered with each other, causing the material to be pulled, sheared and torn in an instant, thereby achieving rapid crushing.
Efficient power transmission:
In order to ensure efficient material handling, twin-shaft shredders are usually equipped with powerful motors and reducers to provide sufficient torque to deal with materials of various hardness and toughness. This efficient power transmission system ensures stable operation of the machine even when handling large or hard materials.
Optimized tool design:
Knives are one of the key factors affecting shredding efficiency. The dual-shaft shredder adopts a specially designed blade shape and arrangement, which can effectively reduce the possibility of material clogging, and can cut materials into smaller sizes in a shorter time, improving the efficiency of subsequent processing or recycling.
Adaptive feed control system:
Some advanced twin-shaft shredders are equipped with intelligent control systems that can automatically adjust the feed speed according to actual load conditions to prevent overloading while maximizing productivity. In addition, the system can monitor parameters such as temperature and vibration to ensure safe and reliable operation of the equipment.
Low maintenance requirements and high durability:
High-quality materials and manufacturing processes give the twin-shaft shredder a long service life and low maintenance costs. The rugged design reduces downtime, further improving overall productivity.
Broad applicability:
Dual-shaft shredders are suitable for many types of materials, including plastics, rubber, wood, metal, and electronic waste. Due to its wide range of applications, companies can process different types of waste in one device, simplifying processes and improving overall efficiency.
Environmental advantages:
In some models, twin-shaft shredders also feature noise reduction and dust control, helping to create a cleaner working environment while also complying with increasingly stringent environmental standards.
To sum up, the dual-shaft shredder has outstanding performance in improving material processing efficiency through its unique working mechanism, optimized design and intelligent operating system. It not only speeds up processing but also reduces operating costs, providing an effective solution for resource recovery and waste management.
Model | 600 | 800 | 1000 | 1200 | 1400 | 1600 | 1800 |
Motor(kw) | 11*2 | 18.5*2 | 35*2 | 45*2 | 55*2 | 75*2 | 110*2 |
Reducer | P6-P7 | P7-P8 | P8-P10 | P10-P12 | P11-P13 | P12-P16 | P14-P16 |
Siemens or other motors, planetary reducers or other reducers can be customized according to customer requirements | |||||||
Rotation Speed | 8-20rmp | 8-20rmp | 8-15rmp | 8-15rmp | 8-15rmp | 8-12rmp | 8-12rmp |
Blades Diameter | 220-320 | 260-320 | 260-400 | 400-500 | 400-500 | 500 | 500 |
Blades material | The material of the blades (55sicr, 5crsi, 9crsi, skd11, m6v, h13) can be customizedaccording to the customer's actual usage | ||||||
Feeding Size | 1200*900mm | 1400*1000mm | 1600*1200mm | 1800*1300mm | 2000*1300mm | 2200*1700mm | 2400*2000mm |
The size and appearance of the feeding hopper can be customized according to thecustomer's feeding situation | |||||||
Weight(kg) | 1800 | 2500 | 3700 | 5500 | 7500 | 9500 | 13000 |