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What's ballistic separator function in waste sorting system

Date:2025-01-11
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What's ballistic separator function in waste sorting system ?
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A ballistic separator in a waste sorting plant is a specialized machine used to separate 

waste materials based on their physical characteristics, such as density, shape, and size. 

It plays a critical role in modern waste management by improving the efficiency of sorting 

processes and enhancing the quality of recyclables.


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Working Principle:

The ballistic separator operates on the principle of motion and gravity to classify waste into 

different fractions:

  1. Input: Mixed waste is fed onto the ballistic separator.
  2. Inclined or Perforated Plate: The machine consists of an inclined or vibrating surface

  3. with perforations and paddles.

  4. Separation:
    • Flat, Lightweight Materials (e.g., paper, plastic film): These are "bounced" forward

    • due to their shape and low density.

    • Heavy, Rigid Materials (e.g., glass, cans, stones): These roll backward or stay on

    • the surface due to their higher weight and density.

    • Small Particles (e.g., dust, debris): These pass through perforations in the separator

    • plate.



Working Principle:

The ballistic separator operates on the principle of motion and gravity to classify waste into 

different fractions:

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Input: Mixed waste is fed onto the ballistic separator.

Inclined or Perforated Plate: The machine consists of an inclined or vibrating surface with 

perforations and paddles.

Separation:

Flat, Lightweight Materials (e.g., paper, plastic film): These are "bounced" forward due to their 

shape and low density.

Heavy, Rigid Materials (e.g., glass, cans, stones): These roll backward or stay on the surface 

due to their higher weight and density.

Small Particles (e.g., dust, debris): These pass through perforations in the separator plate.


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Fractions Produced:

2D Materials: Flat, lightweight items like paper, cardboard, and plastic film are moved forward.

3D Materials: Bulky, rigid objects like bottles, cans, and containers are separated to another stream.

Fines: Small particles, such as dirt and organic residues, fall through the mesh for disposal or further processing.


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Key Benefits:

  • Efficient Sorting: Automatically separates mixed waste into specific streams.
  • Improved Recycling: Enhances the purity of recyclables like paper and plastics.
  • Cost Savings: Reduces the need for manual sorting and processing time.
  • Versatility: Adapts to various waste streams, including municipal solid waste (MSW), industrial waste, and construction debris.



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Applications:

  • Recycling Plants: Sorting paper, plastics, and metals for recycling.
  • Municipal Waste Sorting: Preparing waste for landfill, recycling, or energy recovery.
  • Waste-to-Energy Plants: Removing non-combustible materials like glass and metal.

The ballistic separator is a vital part of waste sorting plants, enabling efficient resource recovery and contributing to sustainable waste management practices.

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BS04 BS06 BS08 BS10 BS12
Paddy Number 44 - 6 6 - 8 6 - 86 - 10
Paddle length 5.5m 5.5m 5.5m 5.5m 5.5m
Angle adjustment 0 – 25° 0 – 25° 0 – 25°  0 – 25° 0 – 25°
Sieve hole size 20-80 mm 30-80 mm 30-80 mm 30-80 mm 30-80 mm 
Fan Number 2 - 42 - 4 2- 4   2 - 4   2 - 4
Power5.5kw 7.5kw 11kw - 15kw11kw -18.5kw22kw
Throughput 0-30 m³/h 30-50 m³/h 50-70 m³/h 70-90 m³/h 90-120 m³/h
Author:Yu Qanqan

Yu Qanqan is a senior engineer of Zhongcheng Machinery Co., Ltd. She has rich theoretical knowledge and working experience in mechanical manufacturing, and has a deep understanding of the relevant industries of waste screening machinery and crushing machinery. She is willing to share the knowledge of screening machinery and crushing machinery.

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